Custom Thermoformed Food Packaging - More Affordable Than You Might Think

Posted on October 18, 2024 in Food Packaging

Creating an effective and cost-efficient packaging solution is crucial for businesses in the food industry. Custom thermoformed packaging has emerged as a popular choice due to its versatility, durability, shelf appeal and, in many cases, affordability. But, how does it compare to the other options food industry customers often consider? Read on to find out. 

Common Packaging Options in the Food Industry

When considering packaging solutions for food products, businesses often evaluate several alternatives to thermoformed packaging, including:

• Rigid Plastic Containers: Made from materials like rPET (recycled polyethylene terephthalate) or HDPE, these containers are durable and reusable.This option often has higher initial costs due to material expenses and manufacturing processes. However, they offer longevity, which can be cost-effective for reusable packaging systems.
• Flexible Packaging: This includes stand-up pouches, vacuum-sealed bags, and other flexible formats.These generally have lower material costs and are lightweight, reducing transportation expenses. However, they may lack the durability and shelf appeal of thermoformed options.
• Glass Packaging: Offers a premium look and is reusable or recyclable. However, material and transportation costs are high due to weight and fragility. Additionally, breakage can lead to increased waste and replacement costs.
• Biodegradable/Compostable Packaging: These are made from plant-based materials and generally have higher material and production costs compared to traditional plastics. 

Why Thermoformed Packaging Can be a Cost Effective Solution for the Food Industry

From a cost standpoint, thermoformed packaging often provides a balanced solution that combines affordability with functionality. Here are some reasons why brands consider thermoformed packaging:

• Customization and Brand Enhancement without High Costs: Custom molds and designs allow businesses to create unique packaging that can get to market quickly and stand out on the shelf without incurring prohibitive costs. In addition, thermoformed packaging offers lower tooling cost compared to other rigid packaging options such as injection molded packaging.
• Economies of Scale: As production volumes increase, the per-unit cost of thermoformed packaging decreases, making it highly competitive for both small and large businesses.
• Durability for Reduced Transportation Costs and Waste: Lightweight and durable packaging minimizes shipping expenses and reduces the likelihood of product damage, leading to cost savings.
• Versatility: Suitable for a wide range of food products, from fresh produce to packaged snacks, reducing the need for multiple packaging solutions. 
• Sustainability: rPET material is highly recyclable and widely accepted in recycling programs. When rPET is recycled, it can be reprocessed into new rPET products which helps to divert rPET waste from landfills and reduce the demand for new plastic production.
• Carbon Footprint: Compared to glass, which may add weight and require additional packaging material for protection during transportation, thermoformed packaging may provide a lower overall carbon footprint for your product.   

Consider Custom Thermoformed Food Packaging for Your Brand Today

Custom thermoformed packaging offers a cost-effective, versatile, and durable solution for businesses in the food industry. When compared to alternatives like flexible packaging and glass containers, thermoformed packaging often provides superior cost benefits without compromising on quality or functionality. 

If you're considering upgrading your food packaging solutions, explore the options available and assess how thermoformed packaging can align with your budget and business goals. Investing in the right packaging not only protects your products but also contributes to your brand's success and sustainability.

Ready to take your food packaging to the next level? Contact us today to learn more about our custom thermoformed food packaging solutions and how we can help you create packaging that reflects the quality and craftsmanship of your brand. To learn more about First Choice Packaging, a trusted custom food packaging manufacturer, and how we can help you with your food packaging needs, talk to one of our food packaging sales representatives by calling 866-700-PACK(7225).